Last updated: February 12, 2019
Topic: BusinessEnergy
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A heat exchanger is a device that is used to transfer thermal energy (enthalpy) between two or more fluids, between a solid surface and a fluid, or between solid particulates and a fluid, at different temperatures and in thermal contact. In heat exchangers, there are usually no external heat and work interactions. Typical applications involve heating or cooling of a fluid stream of concern and evaporation or condensation of single- or multicomponent fluid streams. In a few heat exchangers, the fluids exchanging heat are in direct contact.

In most heat exchangers, heat transfer between fluids takes place through a separating wall or into and out of a wall in a transient manner. In many heat exchangers,the fluids are separated by a heat transfer surface, and ideally they do not mix or leak. Such exchangers are referred to as direct transfer type, or simply recuperators. In contrast, exchangers in which there is intermittent heat exchange between the hot and cold fluids—via thermal energy storage and release through the exchanger surface or matrix—are referred to as indirect transfer type, or simply regenerators.

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Such exchangers usually have fluid leakage from one fluid stream to the other, due to pressure differences and matrix rotation/valve switching. Common examples of heat exchangers are shell-and tube exchangers, automobile radiators, condensers, evaporators, air preheaters, and cooling towers. If no phase change occurs in any of the fluids in the exchanger, it is sometimes referred to as a sensible heat exchanger. Heat transfer in the separating wall of a recuperator generally takes place by conduction.

However, in a heat pipe heat exchanger, the heat pipe not only acts as a separating wall, but also facilitates the transfer of heat by condensation, evaporation, and conduction of the working fluid inside the heat pipe. In general, if the fluids are immiscible, the separating wall may be eliminated, and the interface between the fluids replaces a heat transfer surface, as in a direct-contact heat exchanger. A heat exchanger consists of heat transfer elements such as a core or matrix containing the heat transfer surface, and fluid distribution elements such as headers, manifolds, tanks, inlet and outlet nozzles or pipes, or seals.

Usually, there are no moving parts in a heat exchanger; however, there are exceptions, such as a rotary regenerative exchanger or a scraped surface heat exchanger. The heat transfer surface is a surface of the exchanger core that is in direct contact with fluids and through which heat is transferred by conduction. That portion of the surface that is in direct contact with both the hot and cold fluids and transfers heat between them is referred to as the primary or direct surface.

Heat transfer area can be increase by connecting appendages to the primary surface to provide an extended, secondary, or indirect surface. The extended surface element also known as fins. The heat is conducted through the fin and convected from the fin to the surrounding fluid, or vice versa, depending on whether the fin is being cooled or heated. As a result, the addition of fins to the primary surface reduces the thermal resistance on that side and thereby increases the total heat transfer from the surface for the same temperature difference.